The Prius you can plug in showed how an ordinary hybrid could use more electricity and less gasoline. This 2005 story explores an early conversion, its battery upgrade, and the promise that caught my attention in Scott Hollis’s writing for Mother Earth News.
Editor’s note: This article revisits a 2005 prototype. Its mileage figures and energy prices describe that period and specific driving conditions. They are not current purchase advice or guaranteed results for other vehicles.
The Prius You Can Plug In: An Early Milestone
The original report highlighted a converted Toyota Prius that achieved about 102 miles per gallon over a 150-mile Tour de Sol course. However, that gasoline figure did not include the electricity used to charge the battery. Therefore, readers should consider both energy sources when comparing a plug-in hybrid with a conventional car.

How the Conversion Worked
EnergyCS of Monrovia, California, converted the Prius with a larger battery and specialized controls. According to the CalCars conversion fact sheet, the prototype used a 9-kWh lithium-ion pack with Valence batteries. In addition, it could recharge from an electrical outlet.
The controls favored electric operation at low speeds and modest power demand. At higher speeds, electricity also helped the gasoline engine. However, the reported 50-to-60-mile assisted-driving period was not the same as an all-electric range. Once the extra charge ran down, the car returned to conventional hybrid operation.
Why Charging and Driving Conditions Matter
For context, the Department of Energy explains that plug-in hybrids use both batteries and another fuel. Charging supplies energy for electric driving, while the engine supports trips beyond the available battery range. As a result, frequent charging and trip length strongly affect gasoline use.
Meanwhile, electricity production also matters. A vehicle produces no tailpipe emissions while running only on electricity. However, charging and manufacturing still contribute to its overall footprint. The DOE’s electric-vehicle emissions guide explains this broader comparison.
A Lasting Lesson from an Early Experiment
Looking back, this conversion helped make plug-in driving easier to imagine. It also connects with the broader plug-in hybrid conversion movement and later Toyota plug-in developments. Ultimately, the lesson remains useful: compare electricity and gasoline together, and match the vehicle to the trips you actually drive.





